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ADR Tankers — What the Vehicle and Driver Must Comply With

ADR tanker service at PHS Magnum Chorula — pressure vessel inspection with a TDT seal

Key takeaways

ADR tankers — vehicles for carrying dangerous goods. They require an ADR approval certificate + driver qualifications + TDT documentation. PHS Magnum provides ADR tanker service in Chorula — inspections and tank repairs under TDT-M/N authorisations valid until 2030.

RequirementElement
Vehicle approval certificateTDT (X/Y/Z), valid 1 year
ADR driver certificate18h course + 12h tank course, valid 5 years
Health record bookExaminations every 5 years (from age 55 every 3 years)
Transport documentationCMR + ADR document + written instructions
MarkingOrange plates + class labels
Emergency equipmentFire extinguisher, absorbent bags, shovel, blanket

TDT tanker service phone: +48 504 788 385


What ADR tankers are

ADR tankers are heavy vehicles with tanks designed for transporting dangerous goods classified under ADR (Accord européen relatif au transport international des marchandises Dangereuses par Route). The tank design and equipment must meet the requirements of the European ADR agreement — updated every 2 years (latest version: ADR 2025).

The difference: tanker vs silo trailer

  • Tanker — a horizontal tank for liquid or semi-liquid materials (fuels, acids, milk). Gravity or pump discharge.
  • Silo trailer — a vertical/tilted tank for dry bulk materials (granules, minerals). Pneumatic discharge.

Most ADR tankers carry liquids (fuels, chemicals); some carry ADR dry bulk (flammable carbon black of class 4.1, certain forms of lime of class 8).

Comparison details: Tanker vs silo trailer.

ADR classification — 9 classes

ClassMaterialsFrequency in tankers
1Explosives (ammunition, pyrotechnics)Rarely carried in tanks
2Gases (LPG, LNG, oxygen, chlorine, ammonia)Special pressure tankers
3Flammable liquids (petrol, diesel, aviation fuel, ethanol)Fuel tankers (the most common)
4.1Flammable solids (sulphur, technical carbon black)Some dry-bulk tankers
4.2Spontaneously combustible (yellow phosphorus)Rarely carried in tanks
4.3Emitting flammable gas in contact with waterRarely carried in tanks
5.1Oxidisers (hydrogen peroxide, nitrites)Chemical tankers
5.2Organic peroxides (highly reactive)Special chemical tankers
6.1Toxic (arsenic, cyanides, pesticides)Chemical tankers
6.2Infectious (medical samples)Specialist medical transport
7Radioactive (isotopes, radioactive materials)Specialist vehicles
8Corrosive (acids, bases, lime)Chemical tankers (common)
9Miscellaneous (lithium batteries, hot liquids)Special chemical tankers

Technical requirements for an ADR tanker

Tank with ADR certificate

The code designation (X, Y, Z) describes the permitted classes:

  • X — broad application, low-risk materials
  • Y — limited application, medium-risk materials
  • Z — narrow application, high-risk materials (e.g. class 5.1 oxidisers)

Safety valves

Approved separately for the given ADR class. Standard actuation pressures:

  • Fuel tankers (class 3): 0.5-1.5 bar
  • Chemical tankers (class 8): 0.3-3.5 bar depending on the medium
  • Gas tankers (class 2): depending on the type of gas (LPG, LNG, chlorine)

TDT seals on manholes

Tamper-proof seals verified at every inspection. A broken seal = the vehicle is withdrawn until rectified.

External marking

  • Orange plates with the Kemler hazard code (4 upper digits) and the UN number (4 lower digits)
  • Class labels (diamond-shaped, coloured — e.g. red for class 3, yellow for class 5)
  • Registration number clearly legible

Emergency equipment

  • Fire extinguisher ABC + CO₂ specific to the class
  • Absorbent bags (chemical sorbents)
  • Shovel
  • Fire blanket
  • Gas mask (for classes 2 and 6)
  • Protective boots + coverall (for class 8 corrosives)
  • ATEX-EX torch for classes 3 and 4 (flammables)

The ADR approval certificate

Issued by TDT, A4 format, with a photograph of the vehicle. It contains:

  • Registration number and VIN
  • Classes permitted for carriage
  • Maximum load
  • Restrictions (e.g. aluminium or steel tank only)
  • Validity date (1 year from the last inspection)

Without a valid certificate the vehicle may not be operated as an ADR tanker — the road transport inspectorate spots this immediately at the first check.

Driver qualifications

ADR training certificate

Two basic courses:

1. ADR basic course (18 hours)

  • Legal part (ADR regulations, classification)
  • Dangerous goods classes
  • Emergency procedures (written instructions)
  • Documentation
  • Examination

2. ADR tank course (12 hours)

  • Design of ADR tankers
  • Loading and unloading
  • Personal protective equipment
  • Spill procedure
  • Examination

Plus specialist courses (classes 1, 7) — for explosives and radioactive materials.

The certificate is valid for 5 years, then a refresher course (8-16 hours) is required.

ADR health record book

Medical examinations every:

  • 5 years (up to age 55)
  • 3 years (age 55-65)
  • 1 year (over 65)

Checked: vision, hearing, memory, reaction times, mental health.

Certificate of professional competence

Standard for professional drivers + the ADR endorsement.

Procedure after an ADR tanker accident

Step 1: Securing the scene

  • Stopping the vehicle in a safe place
  • Switching on the hazard lights
  • Putting on a high-visibility vest
  • Setting up warning triangles (50-150 m)

Step 2: Calling for help

112 + information about:

  • ADR class (1-9)
  • UN number from the transport document
  • Precise location (GPS, road km)
  • Condition of the driver, any casualties

Step 3: Actions according to class

The ADR written instructions (on board) contain procedures for each class:

  • Class 3 (fuels): keep away from ignition sources, do not use water on the fire (fuel floats on water)
  • Class 8 (acids): do not approach without a coverall and mask, neutralisation by specialists
  • Class 2 (gases): evacuation within a radius depending on the gas (LPG 100 m, chlorine 500 m+)
  • Class 6 (toxic): gas mask, evacuation of the area

Step 4: Report

Within 24 hours, a written report to:

  • The employer
  • The insurer
  • The road transport inspectorate (if requested)
  • The material manufacturer

ADR tanker service at PHS Magnum

PHS Magnum provides a complete ADR tanker service in Chorula with TDT-M/N authorisations valid until 14.04.2030:

Periodic TDT inspections

  • Vehicle preparation (2-3 working days)
  • Increased pressure test (1.3× MOP)
  • Internal inspection with PT weld testing
  • Safety valve calibration
  • Attendance of the TDT inspector (0.5-1 day)
  • Issue of the ADR certificate (valid 1 year)

Tank repairs

  • Welding of circumferential welds (TDT authorisations)
  • Section replacement in case of serious damage
  • Accident repairs with documentation for the insurer
  • Modernisations (change of class, of operating pressure) — agreed with TDT

Stainless steel passivation

For chemical tankers made of 304L/316L steel after welding repairs — full passivation with 30% nitric acid + cleanliness protocols Ra ≤ 0.8 µm.

Safety valve repair

Replacement, calibration, documentation for TDT.

Paint renovation

Anti-corrosion coatings for ADR tankers — resistant to contact with the class medium.

Contact

ADR tanker service — TDT coordinator:

📞 +48 504 788 385 (Roland Sobota)

📞 +48 602 716 551 (general dispatcher)

📧 biuro@magnumchorula.pl

Workshop address: ul. Kościelna 9, 47-316 Chorula, Poland
4 km from the A4 Gogolin junction · 180 km from the German border

TDT authorisations: TDT-M/N-19/22 (amended T.5900.63.2026.T22.1)
Valid: until 14.04.2030


Related: Tanker vs silo trailer — differences · ADR transport by silo trailer · Tanker service · TDT inspections of tankers · TDT supervision of concrete pumps

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